The diaphragm cover shown here was manufactured for a customer in Mexico and utilized several of our manufacturing processes. A progressive die production tool was manufactured from customer supplied drawings.

Production was performed using a 175-ton stamping press and formed from C1008-1010 low carbon steel coil. Our high-speed production capabilities allowed for production of 25,000 pieces per day during peak production.

After stamping, parts were threaded on an automated tapping line prior to zinc plating. In die fiber optics was used to inspect the vent hole. For more information on this project see the table below or contact us directly.

Portfolios

Highlights of This Precision Progressive Die Stamping Project

Product Description

This diaphragm cover is used within the commercial industry

Capabilities Applied / Processes

Primary:
Progressive Die Metal Stamping

  • Tool Design and Manufacturing
  • Automated Production Line

Secondary:
Tapping

  • Utilizing Automated Tapping Lines

Zinc Plating

Equipment Used to Manufacture Part

175 Ton Stamp Press

Overall Part Dimensions

O.D.: Ø 1.269″
I.D.: Ø 0.350″
Height: 0.582″

Tightest Tolerances

±0.007″
True Position of 0.184″

Material Used

C1008-1010 Low Carbon Steel Coil
Gage: 0.024″ + 0.000″/ – 0.002″

Material Finish

Zinc Plate

In Process Testing / Inspection Performed

100% in-die inspection for the detection of the 0.0135″ hole while running at full production speeds.
Dimensional Inspection

  • Micrometers
  • Calipers
  • CMM
  • Optical Comparator
  • Plug Gages
  • Thread Gages
Industry for Use

Commercial Industry
Safety Critical Industry

Volume

At Peak Production:
Supply, Stamp, and Tap 25,000 Pieces Per Day

Delivery / Turnaround Time

Initial Delivery: 16 Weeks

Delivery Location

Mexico

Standards Met

Customer Supplied Print, 2D CAD Drawing

Product Name

Diaphragm Cover